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A T Bone & Sons Deliver Key Infrastructure for Audley End Grain Store
Since 1957, A T Bone & Sons have blended their strong agricultural roots with a progressive, can-do mindset to support farmers and rural enterprises as they adapt and diversify.
With decades of hands-on experience, they have grown into a dependable partner for rural businesses, building their company from the ground up, quite literally. They bring a deep understanding of the land, the challenges it presents, and the potential it holds. What began with arable farming has evolved into a comprehensive offering of in-house solutions spanning groundworks, construction, infrastructure, and land development.
At the heart of A T Bone & Sons is a dedication to forging long-term relationships built on trust, collaboration, and shared principles. They work closely with forward-thinking clients to deliver bespoke solutions tailored to their specific goals—whether that involves enhancing infrastructure or revitalising underused assets. As the priorities of landowners have shifted, so too have they, offering strategic guidance to help unlock new income streams and build resilient, future-ready rural enterprises.
From agricultural and equestrian builds to commercial groundworks and land transformation, A T Bone & Sons approach every project with the insight and understanding that comes from direct experience of working the land. That lived experience is what sets them apart. They don’t just deliver a services—they offer practical, hard-earned knowledge drawn from farming, construction, and running equestrian and industrial operations.
Their vision is simple: to be the trusted partners for farmers and rural businesses aiming to grow, adapt, and secure their long-term futures—and that of the next generation. The future of British farming is built on solid foundations and that is exactly what they are here to provide, because when one farm succeeds, the whole industry benefits.
The RIDBA Building Awards celebrate excellence in agricultural, industrial, and commercial construction across the UK, and A T Bones & Sons are proud to be finalists in the Farm Storage category.
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PROJECT BACKGROUND
Over the last 24 months, A T Bone & Sons have been working in partnership with Audley End to design and construct a bespoke grain store and grain handling facility.
Following a period of design and planning, the project broke ground in January 2024, starting with the creation of a new entrance. This was followed by a cut-and-fill earthworks in March, moving 25,000m3 of soil to create a plateau designed to help absorb the building and accompanying yard space into the existing topography.
The site was then filled with over 3,000 tones of crushed concrete before the foundations were laid, the drainage system was installed, and a soakaway constructed.
The grain store itself was designed to hold 10,000 tonnes, featuring a 12-metre lean-to on one gable end intended for machinery storage.
During the project, the client requested modifications to convert part of the lean-to into a 144m2 insulated sprayer store, which was bunded and included an external washdown facility.
The client also aimed to harvest rainwater for farm use, so a 750,000 litre lined reservoir was designed and built, capable of pumping water to a 20,000 litre holding tank, accessible via a filing station in the sprayer shed.
To support grain handling operations, a 15m x 3m automated weighbridge system was installed, accompanied by a weighbridge office located at the front of the grain store, housing all the electrical software for the grain dryer and handling systems.
A cast-in-situ concrete intake pit with a 150 tonne capacity was constructed, along with a 200 tonne holding silo, a 65 tonne per hour dryer and a 120 tonne per hour handling system.
Midway through construction, the client recognised the financial impact of ergot on their stored wheat and decided to expedite the installation of a colour sorter and rotary cleaner.
At the rear of the reception building, A T Bone & Sons fabricated and installed two tier mezzanine floors to house the colour sorter and rotary screener which enhances the quality of the client’s processed grain. Following processing, the grain is deposited in the designated stores via a system of overhead conveyors, enabling filling to heights exceeding five meters.
Additionally, due to an inadequate incoming mains supply, a 330 KVA generator was installed to power the grain handling system. Supporting this, a 25,000-litre fuel tank with automatic feed to both the grain dryer and generator was installed.
Beyond the grain storage infrastructure, the foul treatment system was upgraded by installing a 25-man Klargester unit, which was connected to the house and extended to another yard via a new feed. The outlet was bored directly under the main road to avoid traffic management complications.
HOW A T BONE CAN HELP
With first-hand experience as farmers, A T Bone & Sons understands the critical role that proper grain storage, drying, and cleaning play in preserving quality and maximising returns. Having managed their own grain through every stage – from harvest to storage and processing – they have developed a deep understanding of the challenges and efficiencies required in these systems. This expertise enables them to help clients design and build tailored grain handling facilities that meet specific operational needs.
They apply practical knowledge to create solutions that improve storage capacity, enhance drying efficiency, and integrate advanced technology to protect grain quality.
Whether delivering a small on-farm storage upgrade or a fully automated grain handling system, A T Bone & Sons brings a farmer’s perspective to every project, ensuring that the facilities they design are not only functional but also cost-effective and future-proof.
By combining their agricultural background with design and build capabilities, they provide clients with more than just infrastructure – they deliver practical, hands-on solutions that optimise grain management operations.
If you’d like to learn more about our projects or get in touch with our team, please contact us:
📞 08085022559
📧 contact@atbone.co.uk
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